View and download volkswagen 01m user manual online. Zf 5hp24 automatic transmission spare parts catalog pdf free online the specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. Stainless steel 1 stage helical gearbox, either as stand alone or as a prime reducer for worm wheel gearboxes. Atsg transmission repair manuals atsg repair manual. One of the peculiarities of the 01m transmission lies in the transversal positioning of the unit. Transmax automotive transmission repair and transmission parts suppliers. This transmission was entirely engineered and most probably manufactured by the french company sta owned by renault in ruitz. Volkswagen transmission repair, rebuild or replacement 09g. Vw 01m transmission solenoid valve 4 n91 open circuit valve body repair vw 01m transmission solenoid 4 n91 open circuit valve body repair on this video we see a very common issue with valve body problems on these volkswagen 01m transmissions. Th125 transmissions th125 m34 3t40, th125c md9 saturn taat saturn transmission taat fwd 4 speed. Volkswagen engineers were also involved, in conjunction with aisin, in the development process for their vehicles and they gave it the 09g09m designation. Therefore, vag engineers also had to add a differential with a separate lubrication system i.
Please start with the tutorial for shaft calculation to see how to introduce geometry. Learn from automatic transmission experts like rodger bland and rodger bland. The app comes with a compact interface that holds all the functions of. Self study program 21 the automatic gearbox 01m in the. Vw vr6 01m transmission repair part 4 of 4 youtube. This is not the differential fluid which is independent of the atf and is a. Atsg automatic transmission service group transmission manuals are a collection of manuals for rebuilding transmissions from atsg. The re5r05a is currently found in infiniti and nissan vehicles, 2002up models, equipped with 3. The 01m transaxle is a 4 speed unit, with 4th gear being overdrive, and is equipped with a clutch in the torque converter. The 01m and 01p transmissions are built on the same version of the 4speed automatic transmission manufactured by vw. The volkswagen golf sits firmly as the second best selling car of all time. It was succeeded by the jatco jf506e transmission designed 5speed automatic 09a tiptronic, and later an aisin 6speed automatic 09g tiptronic transmission in new beetle convertibles, as well as a directshift gearbox dsg based dual clutch transmission in recent. Volkswagen 01 technical service information atsg automatic transmission service group pdf free online. Calculation of a two stage gearbox this tutorial shows the usage of mesys shaft calculation with systems of parallel shafts.
I am sure there are many failure modes for these transmissions, but i can almost guarantee you that if your transmission is shifting harshly, or thunking into first gear, then you are putting undue stress on it that will cause it to fail. The 01m designated transaxle, shown in figure 1, fust appeared hi the 1995 model year and was used hi a wide variety of the volkswagen car lines along with various engine combinations, including the 2. Vw 01n 4 speed in line fwd electronic control with lu converter revision 082017. Skoda octavia manual automatic gearbox 01m self study programme 21 pdf free download. Transmission system chief function of the device is to receive power at one torque and angular velocity and to deliver it at another torque and the corresponding angular velocity. Only dealerships can power flush and fill the system i guess that means that once the trans fluid blows up, so does the trans. Gearbox is a small utility that was designed to help you through this process.
Transaxle, which is a 6 speed, fully automatic and electronic controlled transaxle. Gl5 75w90 or equivalent type 6forward speeds and 1reverse transmission gear ratio 1st 3. Transmax automotive transmission repair and transmission. Gearbox maintenance tips diagnosing gearbox problems with gearmax when you approach brad foote gearing with a malfunctioning gearbox, the first step is identifying the problem. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic. Dsi m11 transmission thm 180 c transmission gmc transmission 09a transmission 0b5 transmission pdf 01p transmission 01m transmission 644. Dsg does not have a torque converter, and is more akin to a pair of manual transmissions within a single housing. Buy automatic transmission valve body 01m transmission wiring harness. The 01m transaxle is a 4 speed unit, with 4th gear being overdrive, and. Mechanical gearbox archiverepair manual alamo industrial. This manual covers assembly, disassembly, diagnosis, and troubleshooting.
The 01m production ended with the last of the mk4 body style golf in 2006. John deere transmission 2007 l120 hydrostatic transmission k46 transmission 200 4r transmission dpo al4 transmission g6 transmission vw ag4 transmission pdf t45 transmission vw 01p transmission 722. Read automatic transmission books like janfeb 2009 and gears april 2014 for free with a free 30day trial. There are 7 solenoids in a 01m, so replacing all of them can get expensive but if you want all new solenoids we can sell the set at discounted rate. Browse our new training courses for the transmission professional. Thurston county transmission can provide the engineering expertise you need to make sure your jettas transmission works smoothlyin all honesty, this means it will work better than new. The trans is sealed for life, and so is the special fluid inside of it. Atsg transmission repair manuals atsg transmission repair manuals. Nissan re4fo4a transmission found in the quest, altima and maxima. General information about this transmission can be found in the wikipedia entry. Automatic transmission 01m 00 general, technical data. Mar 07, 2016 continuing the valvebody rebuild on the 1998 vw golf vr6 with 01m transmission. Additional information can be found in the official factory repair information and sources such as bentley publishers ssp selfstudy program. Audi, jetta, passat, 09g09m atsg pdf online download.
First arriving in 1974, the golf was designed as a frontwheeldrive, frontengine mounted replacement. The 01m is a 4 speed computer controlled fwd gearbox. Volkswagen 01m user manual pdf download manualslib. Discover automatic transmission books free 30day trial. Discover the best automatic transmission books and audiobooks. Gear lube should be visible on half of the driven gear tooth. Common defects, ranging from problems with deterioration of the automatic gearbox for example, problems with solenoids and torque converter, ending the breakdowns leading to the overhaul of gearboxes where already there is a problem with the valve body or with the friction clutch are considered in this part. Input torque is delivered through a dual mass flywheel which drives the input shaft. Use parts breakdown for gearbox as reference to part assembly order. Aftermarket fluid preference is partial synthetic atf. To provide for disconnecting the engine from the driving wheels. Continuing the valvebody rebuild on the 1998 vw golf vr6 with 01m transmission. For the parts lists i included cropped picture links to the etka pages relative to the 01m transmission. The 01m transaxle is totally electronic controlled and uses a electronic control unit ecu to control shift points, apply and release of the torque converter clutch, and line pressure control.
Using low air pressure, blow the chips free before removing the reamer. The volkswagen 01m transmission is an electronic hydraulic fourspeed automatic transmission deployed in cabrio, jetta, golf, gti, new beetle manufactured between 1995 through 2005, and transverse engine passats manufactured between 1995 through 1997. Gear overdrive range 4th gear tcc on manual 1 range 1st gear valve body. Our repairs are essentially an upgrade for the 09g transmission in that they resolve the problems inherently present in the original manufacturers model. Zf 5hp19 transmission repair manual pdf free online this manual. A second major reason is that the gearbox can help make modern vehicles more environmentally friendly. Please start with the tutorial for shaft calculation to see how to introduce geometry and supports for single shafts. This book is intended to be a quick reference information, see operator manual for model if more information is needed.
Volkswagenaudi vehicle communication software manual snapon. Using the auditory or tactile cues discussed previously, an engineer may be able to solve the problem with just a phone call. Automatic transmission parts catalog 2011 use the chart below to identify the model year represented by the tenth character of the vin vehicle identification number. If you have any problems with repair of your gearbox our site will help you with information. Each video training series is power packed with hours upon hours of information to help you further your knowledge of the transmission industry as well as mastering diagnostic information which is necessary in our fie. Gasket and seal repair kit overhaul kit for the 01m is frequently ordered for the transmission repair. Gears, hydraulic controls atf pump, disassembling and assembling free. Solenoid problems are also very common as you see here. Transmission service repair manuals pdf online download. This is done using seven solenoids located on the valve body.
Skoda octavia manual automatic gearbox 01m free download. Take the torx bolt out and pull the manual valve gently out of the valve body. In this section of our site you can download schemes and guides. Vw vr6 01m transmission repair part 3 of 4 youtube. Sep 01, 2017 vw 01m transmission solenoid valve 4 n91 open circuit valve body repair vw 01m transmission solenoid 4 n91 open circuit valve body repair on this video we see a very common issue with valve body problems on these volkswagen 01m transmissions.
Bookmark file pdf vw gearbox repair manual free online service and repair manuals for all models. Get it fixed before it destroys your whole transmission. Self study program 21 the automatic gearbox 01m in the octavia embodies matured engineering in the automatic shift gearbox pdf free online. Atsg transmission repair manual atsg transmission repair manuals for gm transmission atsg transmission manual for ford transmission atsg transmission manual for dodge. In this episode i finish rebuilding the valvebody with the transgo kit, replace the solenoids and get it ready to go. Vw 01m transmission solenoid valve 4 n91 open circuit. The forward or reverse clutch is used to connect the input torque to the variator primary and secondary pulleys and chain. The self study programme is intended to help you acquire the. Get the best deals on manual transmission parts for volkswagen jetta when you shop the largest online selection at.
Automatic transmissions for cabrio, golf, golf iii, gti jetta, jetta iii, passat. The app comes with a compact interface that holds all the functions of the software. Audi 80 1992 6speed manual gearbox cgr crb workshop manual edition 02. Each video training series is power packed with hours upon hours of information to help you further your knowledge of the transmission industry as well as mastering. Download automatic transmission repair manuals and find repair parts. Notice that it has only one freewheel device for 1st gear. Gearboxes listed in this manual show the steps to assemble the gearbox as. Find model type in index or find gearbox assembly number in list. The automatic gearbox 01m in the octavia embodies matured engineering in the automaticshift gearbox.
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